Why Arc Spray Is a Cost-Effective Surface Protection Method
In industrial settings where machinery, infrastructure, and components are subject to wear, corrosion, heat, and environmental degradation, surface protection becomes a key component of operations and maintenance. It is not merely damage prevention, it is an opportunity to provide additional life to valuable assets, preserve performance, promote safety, and reduce long-term costs.
One of the unique technologies available for surface protection, and one that is recognized worldwide, is arc spray coating. Primarily used in industries such as oil and gas, marine, aerospace, automotive, and manufacturing, arc spray offers a superior combination of low cost, long-lasting stability, and versatility that few, if any, surface treatments provide.
Today, companies are searching for ways to lower costs. Arc spray has proven to be a cheaper option. This process has the best price-performance ratio compared to other thermal spray processes that either require more advanced equipment or more expensive consumables.
Below is an explanation of why arc spray is a cost-effective surface protection method
Minimized Material Expenses and Efficient Use
A significant reason why arc spray coating is considered cost-effective is its efficient use of coating materials. It utilizes wires rather than powders as found in some thermal spray processes. Wires are much cheaper and easier to obtain than powders and can also be purchased in large spools to minimize packaging and handling costs.
In addition, because of the atomization method that arc spray creates virtually no overspray, the coating material goes onto the surface, and there is no over spray. Using high deposition efficiency is one of the main ways the amount of coating material can effectively be reduced without causing additional expense. In addition, spray thickness can be controlled to minimize excess material during the process, which also contributes to conservation.
Longevity and Minimal Maintenance
Another reason why arc spray coatings are cost-effective is that they can extend the service life of equipment and structures. Coatings applied can defend against corrosion from salt water damage, abrasion from moving machinery parts, and oxidation from exposure to high temperatures.
Arc spray coatings provide a protective coating, minimizing the need for touch-up and replacement. As they are durable coatings, they can provide a significant reduction in maintenance expenses, downtime, and labor. For example, pipelines that are arc sprayed with aluminum or zinc can remain free from corrosion for decades, even in a marine environment without requiring a reapplication.
Reduced Environmental Impact
With sustainability becoming more of a focus for companies, arc spray proves to be a great option. Since it uses wire instead of powder, the consumption and waste associated with the production of material are decreased. There is very little overspray and particles, supporting a cleaner work environment and reducing the cost associated with disposal and safety gear. Arc spray can also be used for applications like EMI shielding coating.
Furthermore, the process can sometimes be used to refurbish/repair existing parts instead of purchasing new ones. This ability to extend the life of parts contributes to a circular economy model and enables companies to assist in sustainability goals while reducing the need to purchase brand-new equipment.
Conclusion
Due to the cost, dependability, and versatility, arc spray coating is a great option for surface protection. It can provide you with an excellent, long-lasting coating solution, all while being affordable than other technologies, thus giving you a way to safeguard your organization’s assets without overspending.
If you’re looking to increase the durability of your assets without making a hole in your pocket, Vivid Inc. can help you. Our experienced specialists can assist with your next project with expert guidance. Contact us and learn more about our high-quality service.